Steam Turbine Control Engineer

• Collection & review of the inputs either from the front office or from the customer site through email, KOM, site surveys
• Understanding of scope of project software and hardware
• Initial engineering : Support in FDS prepration, if required

DATABASE ENGINEERING:-

• Work on IO allocations and database populations
• Debug and release error free database
• Understanding on selection  & SW/HW configuration of turbine special I/O module like Speed,Valve Positioner and associated interface logics
• Creation/modification of Ovation Internal Point Database

software design-control logics/ graphics:-

• Design/Implementation of controls from SAMA /Functional diagrams /narratives/third party DCS/PLC systems to Ovation
• Design/Implementation and testing of steam turbine special control functions like Speed/Load/Pressure controls, Runback, Limiters, Overspeed, PLU etc.
• Refer plant operational philosophies, P&IDs etc. & implement control macros & symbols as per project FDS
• Implementation of graphics from sketches/snapshots/P&Ids
• Prepare simulation, test scenarios, test documnetation and conduct first pass test/ process testing related to steam turbine controls, HPLP bypass controls, Steam turbine protection and auxiliaries & perform troubleshooting while testing
• Prepare control documents like control description document ,ATS document,SOE list, FAT & SAT procedures etc.
• Ensure quality checks during various stages of design, implementation and testing
• Ensure usage of productivity tools and library to improve engineering efficiency

DESIGN REVIEW, PREFAT/FAT ACTIVITIES:-

• Participate / support in design reviews to maintain desired quality level as organization quality policy
• Run Project audit tool and prepare pre-FAT checklists and execute project cleanup as per audit tool results
• Cordinate with internal teams for integrated testing of steam turbine with Boiler/ HRSG/BOP/ Electrical systems as per project scope.
• Conduct and prepare customer training presentations as required.
• Maintain and update records as per ISO guidelines and ensure 100 % adherence of quality processes in all projects
• Update and circulate lesson learnt during project execution
• Actively participate in SME programs, Innvoation programs and share knowledge on the subject with the team
• Conduct knowledge sharing session within the team
• Support in setting up test platform for FAT as per project need and involve in preparing FAT specifications
• Support/Conduct Factory Acceptance Test (FAT) activities and do necessary improvements/ address FAT variances to system as per customer needs

Field Services:-

• Formation of Ovation structure
• Ovation system loading and re-loading at site and network troubleshooting.
• Locate, differentiate, and analyze the problems arising in design of logic / field/ hardware errors and DCS
• Maintain protocols for IO loop check, device check and panel charging
• Perform Loop check , device test and necessary modifications in the logics, graphics and database as per customer /site requirements
• If needed ,DCS erection supervision and commissioning at site
• Perform steam turbine/HPLP bypass valve calibration, overspeed test
• Perform third party communication. e.g. ELC, SLC, SCADA & OPC etc.
• Work closely with GEC and global Emerson support team for troubleshooting
• Support Site Acceptance Test (SAT) activities
• Control loop tuning and commissioning of OLCS & turbine analog controls.
• If needed, Site walk down and collection of inputs for retrofit projects
• Regular site updates to customer, front office & GEC

Additional Responsibilities:-

• Work as a team lead and manage small projects
• Conduct/Participate in internal Kick of Meeting  (KOM) of  projects
• Estimation of Project budget and delivery schedule
• Coordination with third party vendors for design/implementation of control and graphics
• Track budget , progress & quality of the projects and ensure periodic reporting to front offices

Education / Training / Experience:-

• Bachelor’s / Master’s degree in Electronics/Electrical/Instrumentation/Power Engineering with minimum 6 ~ 10 year of experience in process industry preferably in power plant
• Good Knowledge of Steam Turbine controls ,Power Plant process/ DCS
• Good communication, interpersonal skill and drive for results
• Strong computer skills
• Able to work in a team
• Willing to travel India and abroad
• Should be able to resolve basic technical matters.
• Self-motivation and to accept challenging assignments

Preferred Qualifications that Set You Apart:

• M Tech (Control System) Preferred
• Candidate having following exposure would be an added advantage.
• Steam Turbine Engineering of Various  OEM, e.g. GE/Siemens

Location:-

• Noida, India.

Company Overview:-

Emerson, a Fortune 500 company with $18.4 billion in sales, more than 20 Innovation, Solutions & Engineering Centres, and 200 manufacturing locations worldwide, is committed to helping employees grow and thrive throughout their careers. We are innovators, question-askers and problem-solvers. We don’t settle for good enough or “This is the way it’s always been done.” Instead, we push ourselves and strive for the “never been done before.